Traditional Leather Hunting Gear - from "The Leatherman" Traditional Craftsman Spotlight

For our first NMLRA Craftsman spotlight, I’d like to feature “The Leatherman” from the NMLRA Commercial Row vendor space. Gary, of The Leatherman Traditional Leather Products Inc, has been a staple of Commercial row for many years now. If you’ve been to a traditional muzzleloading shoot or living history event, odds are you’ve seen his work quite a bit.

 “Our line of muzzle loading leather Possibles Bags and muzzle loading accessories is our main business and continues to grow with the continued interest in the arts and crafts of the Pennsylvania Long rifle and associated accoutrements of the 17th, 18th and 19th century’s. We have supplied countless hunters, re-enactors and collectors since 1997 with authentic representations of this American and European art form. “

The Leatherman Traditional Leather Products Inc. has been making leather muzzleloading products for the muzzleloading shooting sports since 1997 and in 2007 started developing a line of shotgun leather shooting products.

Source

A Most Terrible Musketry: The Battle of Kernstown

By mid-afternoon of March 23, 1862, the crossroads hamlet of Kernstown, Virginia was nervously eyed by the Confederacy's Valley Army.  Under the command of Major General Thomas J. Jackson, the Rebels had been on the run for the previous eleven days and were eager to turn the tables on their Yankee pursuers.  Better known simply as "Stonewall", Jackson had earned his nom-de-guerre for tenacious fighting at the First Battle of Mannassas in July 1861. A West Point graduate and former professor at the Virginia Military Institute, he combined his professional training with an innate tactical ability that eventually earned him a near perfect battlefield record.  His unconventional genius for strategic operations, still studied today in military academies across the globe, ranks him as one of the greatest soldiers in American history.

    But in the fight that was to unfold on the fields and hills of Kernstown, Jackson was faced by the most unlikely of opponents.  Though two Federal generals were within minutes of the battlefield, command of Union forces devolved, through an unlikely turn of events, on an obscure Hoosier colonel with limited combat experience.  Fated to confront the legendary Stonewall, and the greatest challenge of his life, was an affable citizen soldier from Martin County, Indiana - Nathan Kimball.

    Born in Fredericksburg, Indiana on November 22, 1822, Kimball possessed both ambition and a keen intellect that early marked him for leadership.  Graduating from Indiana Asbury College in 1841, he briefly supported himself as a schoolteacher before settling on a medical career.

    By 1845, Kimball had taken a degree at the University of Louisville, married, and settled in Washington County where Kimball opened a thriving practice.  His successful career as a country physician, however, was put on hiatus by the outbreak of the Mexican War in 1846. Kimball, already a highly respected member of his community, raised a company of volunteers and led the men to war when they were assigned to the 2nd Indiana Infantry.

    The young captain gained valuable experience during Zachary Taylor's campaign in northern Mexico, but the regiment's performance at the Battle of Buena Vista on February 23, 1847 proved an embarrassment that would haunt the state for decades.  In the face of an impending Mexican bayonet charge, the green troops of the 2nd panicked, fled in disorder, and virtually unhinged the American line.  A near disaster was averted by the likes of Kimball, who desperately attempted to rally the remnants of his company.

    Despite a hard-fought American victory, the conduct of the 2nd, considered scandalous during the aftermath of the war, was a source of much recrimination.  Ultimately, blame for the regiment's collapse fell on its commanding officer, Colonel William Bowles of Orange County; the regiment's junior officers, including Kimball, largely escaped the imbroglio with their reputations intact.

    Following the war, Kimball moved his practice to Martin County and clumsily threw his hat into the political arena.  A member of the defunct Whig party, Kimball lost an election to the state senate in 1847, and likewise failed in his bid for a seat at the electoral college in 1852.  When the Republicans formed in 1854, Kimball cast his lot with the new party.

    The ascendancy of the Republicans in the 1860 presidential election of Abraham Lincoln proved a watershed event for a divided nation, and the subsequent secession crisis and outbreak of civil war once again saw Kimball don a uniform.  As he had in 1846, he raised a volunteer company from Martin County and was elected its captain. He was, however, quickly commissioned colonel of the new regiment, the 14th Indiana.  Kimball not only had the right political affiliation for such an appointment, he was the only officer in the regiment to possess any appreciable military experience.

    Largely recruited from the farmhands and laboring class of southwestern Indiana, the regiment was woefully ill prepared for active campaigning.  The enlisted men were entirely unaccustomed to military discipline and the regiment's officers, elected from the ranks, were little better. Kimball had a scant two months in which to train his men before they were ordered to the front in July 1861.

    Assigned to the rugged hills of western Virginia, the 14th spent several miserable months operating against rebels on Cheat Mountain, but the haste of pressing the poorly trained Hoosiers into action soon told.  Unseasonably foul weather and plain homesickness combined to drain the spirits of the inexperienced soldiers; by the end of August, morale was considerably degenerated   Stirred by a handful of malcontents, the men fell under the delusion that they could not be held in the service past three months and a virtual mutiny was threatened. A semblance of order was restored following a disciplinary crackdown which included a handful of courts-martial.

    Despite the rough start, Kimball transformed his rough-hew Hoosiers into real soldiers over the following winter.  The troops proved adept at complaining - the eternal prerogative of the soldier - but Kimball rarely became the object of their ire.  "He is a meticulous soldier," observed one private, "and he loves his men, and they all know it, and so they love him." This sincere concern for their welfare inspired a trusting devotion from the men who, it was said, "would follow him anywhere and anytime, and against any odds."  Such sentiment would be desperately needed the following year.

    The spring of 1862 saw an ambitious Federal attempt to end the war by one great thrust for the Confederate capital. Major General George McClellan, commanding the Army of the Potomac, devised a grand plan to seize Richmond not by an overland campaign but by a massive amphibious operation that would unexpectedly threaten the city from the east.  President Lincoln gave grudging approval to the operation on the emphatic condition that McClellan would make certain the defense of his own capital and, in the president's words, "Leave Washington secure."  McClellan consequently ordered his army's V Corps, then stationed in the Shenandoah Valley, to position itself in northern Virginia and thereby cover the approaches to Washington.

    Events in the Valley seemed to favor such a move.  In the first week of March, V Corps commander Major General Nathaniel Banks had moved against Stonewall Jackson's Valley Army and forced the Confederates to evacuate Winchester, the most vital road hub in the northern Shenandoah.  With the outnumbered Rebel army on its heels, it was thought safe to transfer the V Corps toward Richmond. 

    Jackson was equally determined to forestall such a move.  Under orders to keep Federal troops in the Shenandoah from cooperating with McClellan, Stonewall acted quickly when, on March 21, he was informed that the V Corps appeared to be headed out of the Valley.  "Apprehensive that the Federals would leave this military district", he wrote, "I determined to follow them with all my available forces."  

    The V Corps' exit from the Valley was indeed imminent.  General Banks, in making preparations to move his command, was likewise of no mind to leave the northern Shenandoah wide open to a Confederate thrust, and he stationed his 2nd Division, under Brigadier General James Shields, in the environs of Winchester.

    On March 22, the vanguard of the rebel army appeared at Kernstown, about two miles south of Winchester.  Shields deployed troops to counter what he considered to be a mere Confederate demonstration, but while reconnoitering that evening was unexpectedly struck by shellfire.  Rushed back to Winchester, army doctors discovered that the general's left arm was broken, his shoulder and side painfully injured, and he struggled to remain conscious. While Shields lay in bed, he passed command of the division to his senior brigade commander, Colonel Nathan Kimball.

    Kimball, though he had yet to receive a brigadier's star, had been advanced to brigade command that winter.  However, at daybreak on March 23, 1862, the unassuming Hoosier officer had barely commanded more than a company of men in pitched battle.

    It was a Sunday morning, and most Union troops expected an uneventful day in camp.  Shields, slowly recuperating in Winchester, conferred with Banks and both agreed that the previous day's fight had merely been the result of an unimpressive rebel cavalry probe.  Banks made plans to leave town that afternoon.

    When fighting resumed around 9:00 A.M., Kimball confronted the Confederate skirmishers and quickly consolidated his own position around Pritchard's Hill, an eminence that commanded the Valley Turnpike, the area's primary north-south thoroughfare.  From his sickbed in Winchester, Shields encouraged Kimball to press forward from his Pritchard's Hill position and drive in the enemy skirmishers, admonishing that "there is no force before you but that we encountered the other day."  

    Kimball demurred.  Sensing that a greater Confederate force was in the area, he called up the rest of the division to bolster his Pritchard's Hill line and maintained a defensive posture.  For three hours, Kimball sparred with the Confederates in his front and refused to budge.

    By 1:30, Shields grew exasperated with the static situation and forwarded yet another order for Kimball to press the attack.  Convinced that the enemy had not yet shown his "real strength", Kimball made the decision to disobey Shield's direct order. He later explained that the general could not possibly "comprehend the situation, the strength of the enemy, nor the positions held by the respective forces, and satisfied that from his bed in the city five miles to the rear he could not properly conduct the movements which might be required by the exigencies of the situation, I determined to remain on the defensive and in the position now held by my line."  

    Kimball's caution was not misplaced.  Soon after he refused Shield's second order, the bulk of Jackson's force made its appearance two miles to the south.  Surprisingly, the famed Confederate commander never intended to launch an attack that morning. An intensely devout Presbyterian, Jackson was entirely disinclined to give battle on the Sabbath, but following erroneous reports that he was opposed by just one Federal brigade, he felt obliged to throw his entire force into the fight and dislodge the Federals from Pritchard's Hill.  The pious Jackson offered an apologetic explanation of his decision to hit the Federals on the Lord's Day. "Important considerations," he explained, "rendered it necessary."  

    He was, however, not foolish enough to approach Pritchard's Hill head on.  Moving his troops west of the turnpike, Jackson aimed for a low ridge that angled southwest to northeast.  Known to locals as Sandy Ridge, the position dominated the surrounding terrain, including Pritchard's Hill, and led menacingly to Kimball's right and rear.  When Confederate artillery unlimbered on the ridge and began lobbing shells on Kimball's position, the colonel realized he had been outmaneuvered and was in a precarious position.  He immediately began shifting troops for a desperate assault on Sandy Ridge.

    Oddly enough, both Kimball and Jackson labored under erroneous assumptions regarding his opponent's strength.  Kimball, with roughly 5,000 men at his disposal, grossly overestimated Jackson's force as exceeding his own. Jackson, commanding under 3,000, badly underestimated the Yankees at just one brigade, not an entire division.  When one of his staff officers finally observed the bulk of Kimball's force and reported the error, the imperturbable Stonewall greeted the shocking news with characteristic calm. "Say nothing about it," was his response, "we are in for it."  

    As the fight developed, both sides were in for a severe mauling.  The farm fields that crowned Sandy Ridge were crisscrossed by a network of stone and rail fences that offered a marked advantage to any defender.  Jackson, finally realizing that he was outmatched and therefore incapable of seizing Winchester, contented himself with holding his position until he could withdraw his forces after nightfall.

    At approximately 4:00 P.M., the first Federal troops launched their assault on Sandy Ridge.  Advancing in the face of determined Confederate troops who were well protected behind a stone wall, the Union men braved a withering fire and were felled by the dozens.  Kimball dispatched further reinforcements to bolster the attack, but regiment after regiment stalled in front of the ready-made Confederate breastworks. Having been forced to hurriedly shift their position near Pritchard's Hill in order to deal with the rebels on Sandy Ridge, the Federals largely went into action piecemeal.  In the confusion of the fighting, their disjointed attacks failed to take full advantage of their numeric superiority.  

    Despite the high cost in lives, the attack slowly succeeded in weakening the Confederate lines.  In order to counter the mounting pressure from Kimball's troops, Jackson was forced to extend his line further toward the Valley Turnpike in order to protect his right flank.  Stonewall's maneuvering succeeded in blunting continued Federal attacks, but in the process his own lines were stretched to the breaking point.

    The fierce fighting on Sandy Ridge shocked the most experienced of troops.  Civilians in Winchester were horrified by the sound of battle. A “most terrible and long continued musketry" one described it, "not volley after volley, but one continued fearful roll."  Kimball noted the raging "fury" of the battle and even Jackson, a grizzled veteran with two decades of experience, said that he did not recollect "having heard such a roar of musketry."  

    By 5:00 P.M., such brutal fighting had produced little more than a bloody stalemate.  The armies had grappled for over an hour with few results other than dead and wounded men.  Determined to break Jackson's lines before nightfall, Kimball ordered one of his last unbloodied regiments toward the inferno on Sandy Ridge: the Hoosiers of the 14th Indiana.

    Subsequent to Kimball's promotion to brigade command, leadership of the regiment fell to Lieutenant Colonel William Harrow.  A Knox County attorney, Harrow possessed a brash, no nonsense personality that failed to earn him the affection of the men in the ranks.  Destined for divisional command before war's end, the hard-driving Harrow laid the foundation of an aggressive command style as he led his 450 men at the double-quick toward the firing line.

    As the troops mounted the slope of Sandy Ridge, the entire hillside was shrouded in gun smoke.  When what seemed to be gray clad soldiers appeared to the front, the jittery Hoosiers opened fire.  A lone figure darted toward the regiment, frantically calling on them to hold their fire; in the confusion, they had inadvertently opened up on the rear of the 5th Ohio.  The Buckeyes' commander, Lieutenant Colonel John Patrick, urged the Hoosiers to the left, where, he shouted, they would meet with "plenty of secesh."

    The regiment wheeled into action on the extreme left of the Federal line.  Determined to do their duty, the men "marched up to their places as deliberately as if on drill."  At the first Confederate volley, the regimental standard bearer fell. His companion who carried the national flag then lifted and waved both banners, only to be shot down "in about two seconds."  

    Men began to fall, and one soldier thought that the sound of bullets slamming into his comrades was eerily similar to the sound of beating carpets clean back home.  The 14th Indiana had entered a maelstrom.  About 90 yards to the front, "a long wreath of blue smoke settled over a low stone wall," recalled one Hoosier, "out of this a fire flashed constantly.  Between our line and this wall the dead and wounded lay in heaps." Harrow's soldiers faced the grim brutality of combat in different ways. Some, paralyzed with fear, fell to the ground; most stoically stood their ground and exchanged fire with the enemy.  But in a singular instance of personal heroism, the actions of a private from Company G would alter the course of battle.  

    Paul Truckey, a carpenter from Vincennes, leapt forward, and, waving his rifle aloft, cried out "Come on, boys!"  He then sprinted "headlong after the rebels as a dog would chase a rabbit, loading and firing as he went."  Galvanized by Truckey's action, a number of voices were heard to cry out "forward" and the entire regiment spontaneously dashed for the rebel line.

    When the Yankees were within twenty yards of the stone wall, Lieutenant Colonel John Patton of the 21st Virginia received, virtually simultaneously, a withdrawal order from his brigade commander.  Having already been worn down by repeated Federal attacks, the rush of oncoming Hoosiers was more than the Confederates could withstand.  Finally released from the fight, the Virginians scattered from the ridge.

    The flight of the 21st Virginia, which occupied the extreme right of Jackson's army, exposed his flank and caused a general collapse of his battle line.  Kimball's entire division then pressed its advantage and closely pursued the enemy. Federal units became hopelessly mingled in the confusion and Captain Elijah Cavins of the 14th Indiana recorded that "The Confederates fell back in disorder, and we advanced in disorder just as great, over stone-walls and over fences, through blackberry-bushes and undergrowth…brigades, regiments, and companies advanced in one promiscuous, mixed, and uncontrollable mass.  Officers shouted themselves hoarse in trying to bring order out of confusion, but all their efforts were unavailing."

    The retreating rebel army retired slowly and "continued to make it very hot for our men," rallying "in every ravine and behind every hill - or hiding singly among the trees."  A complete rout of Confederate forces was averted by such stubborn fighting, and nightfall enabled Jackson to withdraw his battered army from the field.

    A frightful price had been paid for the northern victory.  Jackson reported a total loss in killed, wounded, and missing of 718; Kimball reported 590 casualties.  The 14th Indiana suffered 54 overall casualties. A Federal surgeon's memories of the ghastly battlefield sadly humanized such cold statistics.  "Oh, what a sight," he recalled, "legs smashed, heads torn off, faces mangled, arms shattered, pools of blood, bowels protruding, and every conceivable mutilation."  

    Ironically, Jackson's tactical defeat at Kernstown turned into a strategic victory for the Confederacy.  Alarmed by the rebel attempt on Winchester, Federal authorities immediately ordered Banks’ V Corps back into the Valley, frustrating McClellan's overall efforts to secure reinforcements for his Peninsula Campaign.  Over the succeeding three months, Jackson's Valley Army outmarched, outmaneuvered, and outfought its Federal opponents in a string of victories from one end of the Shenandoah to the other. Known simply as the Valley Campaign, Stonewall's brilliant generalship against overwhelming odds secured his place in the pantheon of America's military leaders.  The fight at Kernstown constituted the single instance in which the Confederate legend was defeated on the battlefield.  

    General Shields, who resumed command of the 2nd Division on April 30, initially gave Kimball credit for the victory.  Shields offered his thanks for Kimball's independent management of the battle, and commended the colonel "for his devotion to the interests and honor of the command and the signal service he has rendered it in this emergency."  

    At the same time, Shields was encouraging erroneous newspaper accounts of the battle that credited him with command at Kernstown.  His official report of the engagement was little more than an inaccurate and blatant attempt to personally capitalize on the victory.  In it he claimed to have been the mastermind of Federal strategy on March 23, and asserted that Kimball had simply "executed my orders."      Nathan Kimball naturally bristled at such fast and loose treatment of the facts.  In a letter to a friend, he insisted that "I had full command and planned and directed the movements of the entire fight in person…You will not wonder, therefore, that I am annoyed at seeing the garbled and false accounts that have appeared in the newspapers."  

    Kimball went on to serve with distinction through the remainder of the war, ultimately earning the rank of brevet major general.  Gravely wounded at Fredericksburg, he was nominated for lieutenant governor of Indiana in 1863 but refused the offer in order to stay with his men.  Later transferred to the western theater, he commanded troops at Vicksburg, Atlanta, Franklin, and Nashville.

    Following the end of the war, Kimball resumed his private practice and re-entered politics.  He became the first commander of the Grand Army of the Republic in Indiana, and served as state representative from Marion County.  In 1873 he was appointed Surveyor General of Utah Territory; briefly working as government physician at the U.S. Indian Agency in Fort Hall, Idaho, Kimball became the postmaster in Ogden, Utah, where he passed away on January 21, 1898.

    For Nathan Kimball, recognition as the only Federal officer to best Stonewall Jackson has proven somewhat elusive.  As a result of the false accounts of the battle that began circulating in the spring of 1862, most popular histories of the war, to this day, generally credit the victory at Kernstown to the bed-ridden and incapacitated General Shields.  Though often slighted by history, Kimball was always defended by his men. "The Hoosier soldiers love Col. Kimball," explained a member of the 14th Indiana. The victory at Kernstown “was won by our forces under Colonel Kimball.  The honor is his, and he should have accredited to him what his merit deserves."     

This article was originally printed in Muzzle Blasts Magazine. A digital archive of every Muzzle Blasts magazine is available online to all NMLRA members

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NMLRA Member, Volunteer, and Firefighter in need of Kidney Transplant

For nearly 20 years, Green Township firefighter and paramedic Mike Weissmann has answered the call for help. Now, he’s in a battle of his own in desperate need of a kidney transplant. (Green Township Fire Department)

GREEN TOWNSHIP, Ohio (WKRC) – For nearly 20 years, Green Township firefighter and paramedic Mike Weissmann has answered the call for help. Now, he’s in a battle of his own in desperate need of a kidney transplant.

Green Township Fire Chief Scott Souders says Weismann has been fighting issues with his kidneys for about a year.

“As a result, his health has declined and he’s now on dialysis and quite literally struggling to stay alive until he can get a replacement kidney before his systems gives up,” said Souders.

Six weeks ago, Weismann was put on light duty. Now, he’s in the hospital getting dialysis treatment. The Gulf War Navy veteran joined the fire department in 2000 and was promoted to full-time in 2006.

“Mike has a good leadership role where he is a mentor to a lot of younger firefighters,” said Souders.

“He’s got a special sense of humor that not everyone might get, but he’s a funny guy. He’s also very caring, a kind-hearted dude,” said Moody.

The firefighters say Weissmann is a do-it-all-fix-it man for the department. He’s also got the right comment or joke at the right time.

For donor information, call the Green Township Fire Department at 513-574-0474.

We’d like to thank WKRC Local 12 reporter Brad Underwood for sharing this story.

What happened to the sport of Muzzleloading during WWII? An interview with Joe Barnes and Mark Barnhill

We're back with NMLRA member Joseph Barnes as he shares his memories from the 1940s and how it impacted Muzzleloading. Joe’s first NMLRA event was in 1937 when the shoots were held in Dillsboro, Indiana. Joe returned the following year, 1938, to help organize and then win the first-ever NMLRA junior match with a score of 44 out of 50.

He is the only surviving member from our historic panoramic photograph from the range in 1938. You can hear Joe tell more stories of the early muzzleloading days here.

It was wonderful to get Joe into the Rand House Museum at NMLRA headquarters during the “Pole Cat Porter” Exhibit at the 2019 National Championships. While Joe didn’t know Pole Cat personally, he was able to share some stories he heard at the time and share some first-hand accounts of early muzzleloading in the 1900s.


This video is the second of two shot in the Pole Cat Porter Exhibit at the 2019 NMLRA National Championships. Catch the first one

NMLRA New Years Day 2020 Shoot - Black Powder Maniac

Weather permitting........the New Year's Day FREE shooting event is scheduled for Jan 1, 2020 at the primitive shooting range in Friendship Indiana. This is a FREE event with lunch included. Why not come and join us?

Mark Humphries of the Black Powder Maniac Shooter youtube channel is putting on a great little shoot on New Years day for anyone willing to brave the unpredictable weather! Join us at the Walter Cline Range in Friendship, Indiana for a day of chilly weather and blackpowder fun.

If you aren’t, don’t fret, Mark and the NMLRA Media Team will be filming all day to bring the highlights of the shoot to you, right in your warm house.

NMLRA Membership Giveaway - Guy Kroll from "Rocklock Enthusiasts"

Good Morning. Its that time of year again for giving and thanks. This is our fourth year of giving away 6 memberships in the National Muzzle Loading Rifle Association. We do this to help the NMLRA grow and to give back to the great members of our page. Again this year my friends, Neil Eddington and Ian Egbert will be joining me in giving away memberships to the members.

We will be giving away 6 memberships this year, 2 from me 2 from Neil and 2 from Ian. As I am the admin for two pages, Rocklock Enthusiast and Flintlock Era, we will give 3 memberships to each page.

The rules are simple:

1. You must be a member of the page.( Rocklock Enthusiast and/or Flintlock Era )

2. You must not be a current member of the NMLRA

( we want to the winners to be new members to the NMLRA)

To enter all you need to do is " LIKE" this post.

All names will then be placed in a hat and the winners will be drawn from there.

Contest runs from today, November 19th to December 20th, this gives everyone the opportunity to enter at some point.

The drawing will be done around 6pm on Dec 20th.

Enjoy, Good Luck to everyone.

Guy Kroll


Making and Fitting Muzzle Caps. Part I - Muzzle Blasts Archive

By Fred Stutzenberger

There are many dealers out there who sell ready-made caps, but anyone who shapes one rifle to fit a muzzle cap must be a little touched in the head

    Of all the hardware used in the stocking of a muzzleloading rifle or pistol, the muzzle cap (or fore end cap on a halfstock) encompasses the widest range of materials and methods of manufacture. Most of the 17th Century wheel-lock rifles were capped with carved or scrimshawed bone, ivory or stag (3). The Germanic Jäger rifles of the 18th Century were often capped with horn, exotic woods or with highly decorative castings (Fig.1) of brass or gilded iron (4). The 18th-19th Century American fullstock longrifle was generally capped with soldered two-piece or swaged one-piece sheet brass (2) except in the Southern Appalachians where rifles were capped with hand-forged iron grooved for the ramrod or sometimes with bone (Fig. 2). 

    I remember seeing only two old original American halfstock rifles without a fore end cap (perhaps readers can help me out on that one). Most of the old halfstock rifles that I have seen were capped either with the common two-piece sheet metal cap a la’ the Hawken (Fig. 3) or caps cast of pewter, tin or other low temperature-melting (250-300oF) metal such as CerroSafe (see suppliers’ list). The ability to cast low temp metals into any conceivable cutout area generates some flamboyant designs (Fig. 4). British gunmakers of the late muzzleloading era were much more conservative in the capping of their fore stocks, using horn with a distinctly shaped schnabel (Fig. 5). 

    From the strictly utilitarian point of view, the purpose of the muzzle cap is to protect the vulnerable tip of the stock and prevent it from splitting. The simplest restraint to that purpose is a plain metal band (Fig. 6) wrapped around the fore stock an inch or two back from the tip. Cheap-but-sturdy trade guns were turned out by the thousands and peddled to the First Americans by the Hudson’s Bay and Northwest companies during the fur trade era (5). 

    Most of the muzzle caps on American longrifles were made of sheet metal (examples in Fig. 7). Making such muzzle caps is fun and rewarding if you are creative and experienced with working metals. If you are not, it is best to buy a commercially made cap if you can find a source for one that closely fits your barrel. Commercial caps are available in 1/16” increments from ¾ to 1- 1/8. If you find a cast brass cap that is very slightly larger than the muzzle, Keith Lisle (custommuzzleloaders.com) suggests carefully squeezing them a bit in a vise, then filed & shaped to fit a muzzle that is slightly smaller than the casting. Also, the cast caps are usually quite thick, thus you can square them off & make them appear as a hand made cap, rather than the rounded generic cap as it was cast. 

    In Part I of this series, the procedure for installing a commercial cap will be described. In Part II, with insight from Keith, we are going to show you how to make several styles of metal caps using different methods. Part III will describe the making of caps from horn and exotic wood.

    Before you decide, be sure that a muzzle cap is appropriate to your style and period of rifle or pistol. Some of the most elegant pistols I’ve seen (the best British, French and Flemish pistols come to mind) made their striking appearance sans muzzle caps. So if you have a commercial cap that is appropriate for your rifle or pistol, let’s get started.

    It is easier to get your commercial cap fitting closely to your barrel by taking the barrel out of the stock. With a barrel/cap combination of standard dimensions, fitting the cap to barrel is pretty easy. Usually they go together nicely with little filing. The fitting of the cap to the stocked barrel is a different matter.

1.Remove enough wood from the tip of the fore end to allow for the installation of the cap with about a 1/16-1/8” of the barrel protruding out beyond that. With the barrel clamped tightly in the channel, slide the cap onto the muzzle in reverse and press it up under the barrel for a tight fit. Pencil a line around the circumference of the cap onto the fore end. That will be the dimension of the cap when installed. Hopefully you have left enough wood on the stock to accommodate that.

2. Measure the inside length of the cap. It is easy to do that with an adjustable square. Add 1/8” to that measurement to allow for the thickness of the end cap and to allow a bit of barrel to protrude beyond the cap. Lock the square  and set the base against the muzzle. Draw lines on the side of the fore stock to determine how far back the wood needs to be removed from along the fore end (Fig. 8). Using a thin-bladed saw (a 24-tooth hacksaw blade works well), carefully make a series of shallow cuts around the fore end. Be careful not to saw into the barrel channel . . .that would seriously weaken the fore end. Those cuts will determine where the back edge of your cap will mate to the wood. 

3.Using the cap outline and length as reference lines, remove the wood between. That will be the first stage of wood removal. 

4. The first stage of wood removal has left the outside dimensions of the cap when installed. Now measure down from the flats of the end plate to the curvature of the inner surface of the cap to determine the shape of the wood that will be left when the cap is installed. In this second stage of wood removal, mark lines the same depth down from the bottoms of the barrel channel flats (a dial caliper is a good measuring tool for this). That will give you references as to where to draw the outline of the end plate where it fits under the barrel (Fig.9). Alternatively, you can make a template of the end cap and use it to make the outline for stage two. In either case, make sure that the flats of the end plate and the flats of the barrel channel line up closely. 

5.Carefully remove the wood back to the saw cuts described in Step 2 (the wood will be getting pretty thin). At this stage, the muzzle cap should start to slide onto the wood. Coat the inside of the cap with inletting dye, grease, lipstick or other visible indicator. Slide the cap on until resistance is felt, remove and carefully file off any marks from the wood. Repeat fit and file until the cap slides on back to the shoulder and does not rock from side to side. 

6.Coat the rear edge of the cap with inletting dye. With the barrel and cap in place, give a gently tap on the front end of the cap and remove it. Shave off any black marks on the shoulder, removing little slivers of wood until you get a close fit all the way around (Fig. 10). 

7.Even if you have doing a good job of fitting, the wood encompassed by the cap is thin and fragile. It needs to be reinforced.  The old timers used hide glue. Epoxy barrel bedding compound is much better (see suppliers). Coat the inside of the cap and the barrel with release agent if you want to be able to remove it later. If you want to do a permanent installation, Keith suggests that the inletting black, lipstick etc. should be removed with Acetone or Brake Drum Cleaner on a rag, wiping the surface clean prior to applying the AcraGlasTM or other epoxy bedding. If you have access to a bead-blasting cabinet, give the inside of the cap a light treatment; a light sanding with 220 grit sandpaper will also improve bonding. Coat the barrel with release agent or paste wax. You don’t want the barrel to be permanently fixed to the cap.Fill the cap with an excess of bedding compound to prevent voids. Slide the cap onto the wood, clamp the barrel into place for proper alignment and give a few gentle taps on the end plate to make sure it is seated against the shoulder. The compound should squeeze out all around. Keith pulls the cap back firmly to the shoulder and up against the barrel using a combination of rubber bands and A-frame clamps (Fig.11).

8.After the compound has set up, turn the assembly upside down with the corner of the butt plate on a solid surface. Tap the butt against the surface and the barrel will lever itself out of its channel. 

9.Anchor the cap into place using a small flat head machine screw; a 2-56 or 3-48 works fine (Fig. 12a, 12b). I have made soft copper rivets from 2 gauge electrical wire. They work fine, but it is awkward holding the stock in place (sans barrel) when riveting. The underside of the barrel can serve as the “anvil” when peening the rivet on the cap outside. When you peen the rivet on the inside of the cap, make sure you have a firm support under the rivet on the outside. Keith Lisle is better in this than I am; he will describe his procedure in detail in Part II of this series

10.Finally, level the ramrod groove to eliminate any “step” between the bottom of the groove and the underside of the cap. When replacing the ramrod, you want a flawless smooth entry ramp into the thimbles.

    Installing a commercial cap takes time and patience even if you have the proper cap-to-barrel fit. But what if your muzzle dimensions fall between increments of commercially available caps (as swamped or tapered custom barrels tend to do)?  One size is too small, the next size up is too big, so you are left to make your own. Part II will describe making a cap that is custom fit to your barrel. 

Acknowledgment

Thanks to Keith Lisle (Custommuzzleloaders.com) for his helpful suggestions and to John Cummings for his impeccable editing. 

Suppliers

Brownell’s Inc., 800-741-0015, Brownells.com, for Hi-Force 44 low-temp silver solder, AcraGlasTM epoxy bedding and a wide range of gunsmithing materials.

Track of the Wolf (trackofthewolf.com/List/Item.aspx/800/1) for a wide range of sheet metal and cast muzzle caps

References

1.Alexander, Peter A. The Gunsmith of Grenville County. Scurlock Publishing Co., Texarkana, TX, 2002.

2.Buchele, William, George Schumway and Peter Alexander. Recreating the American Longrifle. G. Schumway, Publisher, York, PA 1999.

3.Gusler, W.B. and J.D. Lavin. Decorated Firearms 1540-1870. The Colonial Williamsburg Foundation, Williamsburg, VA, 1977.

4. Wolf, Erhard. Steinschloss-Jägerbüchsen. DWJ Verlag CmbH Publishers, Blaufelden, Germany, 2006.

5.Hanson III, Charles E. Trade Gun Sketch Book. Track of the Wolf, Osseo, MN, 1978.

This article was featured in Muzzle Blasts Magazine in November 2017

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The unsung heroes of the Fur Trade | Feast of the Hunter's Moon 2019

We made the trip this past fall to the TCHA "Feast of the Hunter's Moon" living history event at the Fort Ouiatenon site in West Lafayette Indiana.

The Feast of the Hunters’ Moon is a re-creation of the annual fall gathering of the French and Native Americans which took place Fort Ouiatenon, a fur-trading outpost in the mid – 1700s. It is held annually in early autumn on the banks of the Wabash River, four miles southwest of West Lafayette, Indiana.

Thousands of participants re-enact this event creating a feast for your senses. Smell the wood smoke, hear the report of the rifles, savor authentic food and more.

Continuous, free programming is held on five stages. French and Native American music and dance, fife and drum corps performances, military drills and demonstrations, fashion shows, games and contests can be enjoyed at the 50th celebration of this event. Special hands-on activities include the children’s trade blanket, costume try-on, candle-dipping, story telling, bead bracelet making, cross-cut sawing, and tomahawk throwing

We'd like to thank the Tippecanoe County Historical Association for allowing us to film during their event.

Find out more about the TCHA and the work they are doing to preserve history here

Longhunter Society Scorers Directory Online Now

Don't miss your chance to be in the Muzzleloading Big Game Record Books! We've updated our site to include a directory of our Longhunter Society scorers in the US & Canada.

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Master Bowmaker and Archer Navio Occhialini on why he loves teaching, traditional archery, and muzzleloaders

Master Bowmaker and Archer Navio Occhialini on why he loves teaching, traditional archery, and muzzleloaders

We're very excited to bring you an interview with Navio Occhialini in this week's episode. Navio has been a staple of the NMLRA traditional archery range for decades now, he's one of the founding members of the archery range itself and has watched over it at each NMLRA event since it's founding.

Creating your own longhunter pouch | A Leather Bag Class with Jeff Luke

We continue through our class with contemporary artisan Jeff Luke. In this video, Jeff Luke walks his students through finishing their bags and preparing them for their next trek!

The NMLRA bag building class was a success! Thank you to the NMLRA and all of the students who participated. I thoroughly enjoyed sharing what I’ve learned and watching the group turn out some very nice bags!
— Jeff Luke, Instructor

Thank you all for following along as we released the videos from this class. It was a bit of a learning experience for everyone involved. The class went very well, with 5 students Jeff was a busy teacher the entire day. We’d like to arrange another during the June 2020 NMLRA National Shoot, if you are interested, please let us know and we will do our best to arrange enough class time for everyone.

Moving forward, we’d love to host more 1 day traditional craft classes like this one. Our education center is set up with several classrooms with the proper tools and equipment to better manage a class like this, we will be sure to move to one of those for the next class.

Throughout the day we talked a lot with the students and Jeff about other kinds of projects that would make for a good class. This hunting pouch is a great project, but we did have to work an hour over our estimated time to get everyone finished up. Ideas for the future include knife sheaths, flint wallets, wallets and more.

We’d like to thank Jeff Luke once again for his work to bring this class to the NMLRA Education Center. Everyone young and old went home with a smile on their face and a new bag they will cherish forever.

2020 Alafia River Rendezvous

Pack up your camp and head to Sunny Florida for the Southeast’s largest pre-1840 Rendezvous. Join over 1000 other campers for shooting, hawk & knife, and archery competitions, seminars, pow wow, kids activities, traders, and lots of entertainment.

Join us January 15-26, 2020. Early set up begins January 15 and goes until January 17.

1000 Old FT. Meade Road, Homeland, FL 33847

For registration forms and info- Alafiariverrendezvous.org or follow them on facebook- AlafiaRiverRendesvous

School Day will be Thursday, January 23

January 24 & 25 will be Public Days

The Registration Gate will close at 4pm each day.

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This is not an NMLRA event, we are promoting the event because we love living history.

Forging a Roasting Fork with B and A Forge | NMLRA Traditional Craft

We catch up with Broadus and Angus Thompson of B&A Forge at the NMLRA National Championships to hang out and watch them work.

It was an absolute delight to observe these boys work through the week. Many will say that kids these days don’t want to learn or work hard, but Broadus and Angus Thompson, as well as their friends are a shining exception to the norm.


This video was brought to you by the members of the NMLRA, thank you.

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A look at an original 225 year old flintlock

It was wonderful to get our eyes on this original Beck flintlock rifle during our September National Championship. This rifle is estimated to be 225 years old, it was converted to percussion during its life, but was converted back to flintlock with what is believed to be an early Siler Lock.

Owned by "Pole Cat Porter" in the early 1900s, this rifle, and its owner was instrumental to early muzzleloading and living history (At the time termed Buckskinning).

We sit down with exhibit organizers Mark Barnhill and William E. Jones to talk about the Pole Cat Porter exhibit, early 1900s muzzleloading and more in an upcoming video, stay tuned!

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Giving Tuesday and the NMLRA

In the spirit of holiday giving, please consider a tax-deductible donation to the National Muzzle Loading Rifle Association

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Starting tomorrow (Tuesday) 8am EST - Facebook will match dollar for dollar to any donation. They will stop this campaign after donating $7 million, which won’t last long.
Plan to help Facebook support the NMLRA

The NMLRA is a 501(c)3 created to promote, support, nurture, and preserve our Nation’s rich historical heritage in the sport of muzzleloading through recreational, educational, historical, and cultural venues such as match competition, hunting, gun making and safety, historical re-enactments, exhibits, museums, libraries, and other related programs.

The NMLRA is devoted to the concept of providing high-quality educational instruction in a great learning environment that inspires both the students and the teachers. The NMLRA Education Center, which opened in 2010, is an ideal facility for historical education and the heritage arts associated with the sport of muzzleloading. 


Giving Tuesday is December 3rd making it the perfect time to support the National Muzzle Loading Rifle Association and help us preserve American History